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TECHNICAL UTILITY DESIGN

ThermoVault Solutions:
Blast Chillers & Shock Freezers

Shock-freezing machinery designed to prevent ice-crystal expansion in food products, which preserves the texture and cellular structure of meats and poultry during subsequent storage. Sourced and engineered to withstand severe tropical climates, delivering optimized coefficient of performance (COP) and strict thermal security.

❄OPERATIONAL CORE: +70°C to -18°C in 90 minutes
SCALE: 1:35
TV-NODE-BLAST-CHILLERS
Blast Chillers & Shock Freezers
Blast Chillers & Shock Freezers
ACTUAL INSTALLATION IN OPERATION
SYSTEM SPECIFICATIONS

Technical Specifications

[01]

High Velocity Fans

High velocity air blast fans drawing heat away rapidly.

[02]

Defrost Bypass

Deep fin evaporator coils with automatic hot-gas defrost bypass.

[03]

Needle Probes

Integrated core food temperature needle insertion probes.

[04]

Thick Insulation

Extra-thick 150mm insulation core panel rigging.

Thermodynamic Heat Load & Sizing Calculator

Calculate standard volumetric measurements, suggested refrigeration Tons (TR) capacity, recommended PUF panel thickness, and back-ended capital subsidy bounds dynamically.

Chamber Dimensions
Volume1000 cu.ft.(28.3 m³)
Calculated Load0.8 TRTons of Refrigeration
PUF Thickness80mmRigid Cam-lock Panel
Est. Gov Subsidy35%MIDH / NHB Scheme
COMPLIANCE STATS

Engineering Parameters & Compliance

Core PUF Density
40 ± 2 kg/m³
Thermal Conductivity
0.022 W/m·K
Fire Classification
Class B-s2, d0 EN 13501-1
Compressor COP
3.2 - 4.1 Rating
Joint Alignment System
Dual Cam-lock Type
PROPOSED 3D CONCEPTS

Proposed Designs & Gallery

Shock Freezer Chamber
BLAST FREEZE

Shock Freezer Chamber

High velocity evaporator fan pulling -38°C speed

Industrial Ice Flake Node
SUB-COOLED ICE

Industrial Ice Flake Node

Evaporator drum refrigeration assembly validation

Needle Temperature Controller
CORE PROBE

Needle Temperature Controller

Core product probe auto defrost log curves setup

Booster Compressor Rack
BOOSTER TR

Booster Compressor Rack

High volume compression loops running blast cycles

DEPLOYMENT SOLUTIONS

Ideal Applications

Poultry Processing

Rapid shock-freezing dropping core temperature to -18°C in under 90 minutes.

Seafood Export

High-velocity shock freezing tunnels to preserve moisture and weight in marine catch.

Quick-Fulfillment Depots

Quick shock freezers to lock fresh ready-to-eat meals before final dispatch.

Live DB & FAQ Schema Integrated

Frequently Asked Questions

Technical specifications, operating economics, warranty terms, and subsidy guidance answered by ThermoVault engineering experts.

Ask Engineers
SUGGESTED COMBINATIONS

Related Solutions

Refrigeration Plant Engineering
AMC & Breakdown Contracts
TRUST & RELIABILITY

Why ThermoVault

Customized Engineering

Tailored design parameters matching product thermal load matrices.

Energy Efficient Systems

Sub-cooler cycles and optimized compressor COP reducing electricity bills.

Subsidy Guidance

Compiling bankable project reports (DPR) for MIDH, NHB, and NABARD grants.

Reliable After-Sales Support

Emergency priority response with on-site SLAs across Pune surrounding MIDC.

IoT Monitoring Ready

Integrated remote digital temperature & humidity telemetry dashboards.

Cold Chain Expert
Cold Chain Expert
Talk to Design Engineer
RESPONSE SLA: 12-24 HOURS

Sizing Consultation

Need engineering heat gain load calculations or customized CAD layout blueprints? Request quote callback.

Response within 12–24 Hours
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Energy Efficient

Up to 30% power savings